EXECUTIVEPAGESBroken Stitch: Where the thread is being tear off
when one seam crosses another seam.
Recommended Solutions:
-Thickness of thread on operations should be high.
-Stitch balance would be proper.
-60%/40% relationship of Needle thread to Looper
thread is maintained in the Seam On a chain stitch
seam on denim.
-Needle point should set according to fabric demand.
-Needles have to alter at regular basic.
-Monitor sewing operators for accurate material handling system.
Double Crease: Double crease is where hem is
twisted in ropy hem appearance and not laying flat.
Recommended Solutions:
-Before starting stitching operator must check hem
is started correctly in the folder or not.
-Don’t hold back extremely as the seam is being sewn.
-Apply least presser foot pressure.
Down Stitch/Fall Of Stitch: Where the stitch form-
ing misses appropriate sewing direction and seam
fall from fabric.
Recommended Solution:
-Sewing operators must have correct material han-
dling techniques.
-Make sure the patterns/guide have been designed
properly.
-Use ideal seam construction.
Excess Fabric on Stitch: Different Types of Defects
Identification and Controlling Method for Quality and
Productivity...... Where the fabric allowance are ex-
cess after sewing.
Recommended Solutions:
-Assure the machine is feeding accurately.
-Use proper sewing technique.
-Sewing operator must fold fabric with same allowance during sewing.
Elastic Uneven: Where elastic have uneven stitch-
ing allowance.
Recommended Solutions:
-Use marking pattern for marking the elastic be-
fore stitching.
-Make sure operator following the stitching mark.
NCM-APRIL 2020
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